Custom Machinery2026-07-03T10:19:23+00:00

Design & Construction of Custom Machinery

Custom machine construction for precise assembly and testing processes

An experienced team of designers, electronics technicians, and skilled workers at FROLYT develops and manufactures customized special-purpose machinery – from the initial idea to the production-ready solution.

We offer customer-specific assembly and testing machines that are precisely tailored to your requirements – for components, processes, and cycle times.

Our scope of services includes:

  • Design with modern 3D CAD software
  • CNC-supported single-part and small-series production
  • Mechanics, electronics, and control cabinet construction from a single source
  • Final assembly, testing, and commissioning

Our semi-automatic and fully automatic machines are successfully used in industries such as automotive supply and electronics manufacturing – efficient, precise, and reliable.

Modular. Efficient. Custom-built – our custom machinery for your projects

Our solutions are divided into six core system areas – flexibly combinable, individually configurable.

Assembly line at Frolyt Kondensatoren und Bauelemente GmbH

Assembly systems

  • Component & Cable Assembly

  • Assembly tasks also using
    robots
  • Component cleaning
  • Component marking using laser,
    printer, label, etc.

Experience in: Automotive, connector systems, electronic assemblies

Testing Systems

  • Camera systems

  • Pressure testing / Force testing

  • Electrical testing

  • Tactile testing

Ideal for customers requiring tested and documented quality

Stamping and tooling systems at Frolyt Kondensatoren Bauelemente GmbH

Punching and tooling systems

  • Unwinders / Reels

  • Slack control

  • Feed systems

  • Integration of welding systems
    for continuous strips

Precision for metalworking & profile technology

Packaging & palletizing

  • Tray, blister, carton & bag handling

  • Inline integration into existing systems

Efficient handover to logistics

Custom Solutions

  • Manual fixtures

  • Extensions of existing systems
  • Retrofit for existing systems

  • Control system conversion

We also assist with smaller customer projects

A milling machine at Frolyt Kondensatoren und Bauelemente GmbH for contract manufacturing in custom machinery

Additional services & contract manufacturing

  • CNC milling & turning (3-/4-axis)

  • Surface grinding & general mechanical processing
  • Mechanical, electrical, and pneumatic assembly
  • Control cabinet & control system construction
  • 3D design and drawing creation in Solid Edge
  • Programming with Siemens TIA Portal and Step 7

Flexible manufacturing – also as a service

These companies trust FROLYT’s custom machinery

Manufacturing, testing, integration – everything you should know about our systems

Does FROLYT support spare parts manufacturing and procurement for existing production equipment?2025-10-20T10:03:12+00:00

FROLYT supports the manufacturing and procurement of spare parts for existing production lines and custom machinery. Missing or obsolete components can be reverse-engineered, adapted, or replaced with compatible alternatives. This ensures long-term equipment availability and minimizes downtime.

In which production areas does FROLYT have experience in custom machinery construction?2025-10-20T10:02:24+00:00

FROLYT develops custom machinery for various production areas, including electronics manufacturing, plastics processing, assembly and testing applications, as well as packaging and handling technology. Through the combination of automation, robotics, and camera technology, application-specific solutions are created for different industrial requirements.

Does FROLYT provide control cabinet construction and control programming for custom machinery?2025-10-20T10:01:40+00:00

FROLYT provides both complete control cabinet construction and control programming for custom machinery and automation solutions. All control systems are adapted to the respective system requirements and tested to ensure smooth and safe operation.

Can FROLYT retrofit existing production facilities with modern automation and camera technology?2025-10-20T09:50:43+00:00

Yes, FROLYT implements retrofits for existing production lines using modern robotics, camera, and control technology. Existing systems are analyzed and specifically expanded to automate or optimize processes. This allows existing systems to operate more efficiently without the need for complete replacement.

What experience does FROLYT have in custom machinery manufacturing with robot and camera technology?2025-10-20T09:48:40+00:00

FROLYT develops custom machinery that specifically integrates robot and camera technology into production processes. Industrial camera systems are used for quality assurance and position detection, alongside robot solutions for precise handling tasks. This results in automated systems that operate efficiently, reliably, and according to specific application requirements.

Let’s discuss your automation needs.

Whether individual testing station, custom assembly, or complete automation line – we develop your solution with the highest precision, directly in Germany.

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