Design & Construction of Custom Machinery

Custom machine construction for precise assembly and testing processes

An experienced team of designers, electronics technicians, and skilled workers at FROLYT develops and manufactures customized special-purpose machinery – from the initial idea to the production-ready solution.

We offer customer-specific assembly and testing machines that are precisely tailored to your requirements – for components, processes, and cycle times.

Our scope of services includes:

  • Design with modern 3D CAD software
  • CNC-supported single-part and small-series production
  • Mechanics, electronics, and control cabinet construction from a single source
  • Final assembly, testing, and commissioning

Our semi-automatic and fully automatic machines are successfully used in industries such as automotive supply and electronics manufacturing – efficient, precise, and reliable.

Modular. Efficient. Custom-built – our custom machinery for your projects

Our solutions are divided into six core system areas – flexibly combinable, individually configurable.

Assembly line at Frolyt Kondensatoren und Bauelemente GmbH

Assembly systems

  • Component & Cable Assembly

  • Assembly tasks also using
    robots
  • Component cleaning
  • Component marking using laser,
    printer, label, etc.

Experience in: Automotive, connector systems, electronic assemblies

Testing Systems

  • Camera systems

  • Pressure testing / Force testing

  • Electrical testing

  • Tactile testing

Ideal for customers requiring tested and documented quality

Stamping and tooling systems at Frolyt Kondensatoren Bauelemente GmbH

Punching and tooling systems

  • Unwinders / Reels

  • Slack control

  • Feed systems

  • Integration of welding systems
    for continuous strips

Precision for metalworking & profile technology

Packaging & palletizing

  • Tray, blister, carton & bag handling

  • Inline integration into existing systems

Efficient handover to logistics

Custom Solutions

  • Manual fixtures

  • Extensions of existing systems
  • Retrofit for existing systems

  • Control system conversion

We also assist with smaller customer projects

A milling machine at Frolyt Kondensatoren und Bauelemente GmbH for contract manufacturing in custom machinery

Additional services & contract manufacturing

  • CNC milling & turning (3-/4-axis)

  • Surface grinding & general mechanical processing
  • Mechanical, electrical, and pneumatic assembly
  • Control cabinet & control system construction
  • 3D design and drawing creation in Solid Edge
  • Programming with Siemens TIA Portal and Step 7

Flexible manufacturing – also as a service

These companies trust FROLYT’s custom machinery

Manufacturing, testing, integration – everything you should know about our systems

Let’s discuss your automation needs.

Whether individual testing station, custom assembly, or complete automation line – we develop your solution with the highest precision, directly in Germany.